AeROS ™ (Asset Reliability and Operations Simulation)

Request for Demo

AeROS ™ allows user to create a Digital Twin of a system that accepts reliability data, maintenance policies, resource information, and induces production performance intelligence (i.e., reliability metrices such as Availability, Production Efficiency, Projected Productions, Expected Failures, Resource Usages etc.) through simulation.

The Digital Twin can be manipulated at digital level, and hence allows you to perform virtual trials to achieve the desired production performance.


  • Quantify the production impact due to asset reliability and maintenance policy.
  • Quantify the production impact due to supply variations.
  • Justify improvement program with statistical evidence.
  • Optimize maintenance resource allocation.
  • Optimize spare inventory.
  • Support Life Cycle Cost Analysis.
  • Perform Cost-benefit Analysis.
  • Perform Queueing Analysis (Queueing Theory).

Unique Features

  • Support Repairable (equipment level) and Non-repairable (component level) life models.
  • Support Life-Stress Models with cumulative damage theory to analyze the impact on equipment life due to production rate.
  • Provide Redundant Resource Manager to manage complex standby scenarios.
  • Storage construct to provide buffering and timing functions, together with User defined storage events (Full, Empty, High, High-High, Low and Low-Low) that can be used to control equipment operating status.
  • Tristate plot to enhance operating profile visualizations: Item operating state, standby state and downing state, as well as production rate profile.
  • Provide plots for System Availability Profile, System Flowrate Profile and Spare Availability Profile.
  • Support Time-To-First-Failure analysis.
  • Support User Defined CDF to model statistically random events.
  • Support Flowrate (Production rate) variation profile.
  • Spare restock optimizations batch calculator.

Examples/Case Studies

  • All Screenshot
  • Result Screenshot
  • Schematic Screenshot
  • Setting Screenshot

System Reliability Modeling

Tri-State plot

Optional Simulation settings

Spare Availability plot

Time-To-First-Failure Simulation

Queueing Analysis